How to build a 4,000 part race car in 21 hours

This is simply amazing, and a terrific find at Jalopnik. Patron Highcroft Racing rebuild a complete ALMS car after their primary was destroyed. "After their original car was destroyed during Petit Le Mans practice, the PatrĂ³n Highcroft ALMS team was forced to rebuild their Acura LMP1 racer overnight."

THE BUILD RECAP / TIME-LINE

Pre-petit work list items: 190

Acura ARX-02a Statistics:
Chassis mechanical parts: 4000
Chassis electrical parts: 250
Engine parts: 100 (excluding internals of engine)
Gearbox parts: 350
Parts with tracked life: 1000 (excluding internals of engine)
Custom hardware (fasteners, o-rings, bearings): 450

Rebuild Statistics:
Parts reused: about 10%

Rebuild Timeline
(times are when tasks were completed, unless otherwise noted)
Thursday
3:43 PM - Accident
4:15 PM - Damaged assessment finished
4:45 PM - Spare part serial numbers allocated for car build
5:00 PM - Finalized arrangements to ship spare tub
6:00 PM - Spare tub picked up by freight service in California
6:45 PM - Damaged car stripped, reusable parts identified
11:00 PM - Replacement parts prepared and arranged for assembly
12:00 AM - Team back to hotel

Friday
7:10 AM - Spare tub arrives at Atlanta airport, met by team members
7:30 AM - Breakfast
8:00 AM - Begin preparation for car build, organize and layout assemblies
9:30 AM - Spare, bare tub arrives at track
11:00 AM - Tub preparation finished
12:00 PM - Lunch
11:30 PM - Fresh engine fitted
1:30 PM - Fresh gearbox fitted
6:00 PM - Dinner
8:00 PM - Four corners fitted on car
9:00 PM - Race spare preparation begins
11:45 PM - Hydraulic/fuel/electronic systems tested

Saturday
1:00 AM - Engine fired
4:30 AM - Car on ground
5:45 AM - Set up finished
6:45 AM - Race strategy meeting
8:15 AM - Warmup / Practice Session

[via Axis Of Oversteer, Patron Highcroft Racing, GrandTouringPrototype.com]

ALMS: Patron Highcroft Petit Le Mans Rebuild from GrandTouringPrototype.com on Vimeo.



http://jalopnik.com/5372829/time+lapse-video-of-how-to-build-an-alms-race-car-in-under-22-hours